⚙️ Advanced Workshop Calculation

⚙️ Course 2: Advanced Workshop Calculation

Code: 28010-TECH

Introduction

This advanced-level course is designed for experienced technicians and engineers who want to deepen their understanding of mathematical and statistical calculations used in high-precision industrial and manufacturing processes.

Description

Advanced Workshop Calculation covers specialized topics including CNC-related math, geometric dimensioning and tolerancing (GD&T), gear and thread calculations, and statistical process control. The course enhances problem-solving skills in advanced technical environments such as aerospace, automotive, and modern machining.

Course Title: Advanced Workshop Calculation

Engineering Office for Technology and Software Services Academy

---

1. Course Overview

This course builds on fundamental workshop mathematics to develop expertise in advanced calculations used in precision engineering, CNC machining, electrical systems, and quality control. It prepares learners to solve complex, real-world workshop problems using applied mathematics and industry standards.

---

2. Target Audience

• Experienced technicians and mechanics

• Diploma and degree holders in engineering fields

• CNC operators and manufacturing professionals

• Quality control and process engineers

---

3. Course Duration

• Total Hours: 60 hours

• Level: Advanced

• Mode: Online / On-site / Hybrid

---

4. Course Objectives

By the end of the course, participants will:

• Apply advanced trigonometry and geometry in workshop layouts

• Calculate fits, tolerances, and apply GD&T concepts

• Perform CNC programming-related mathematical operations

• Estimate load and power requirements in electrical systems

• Analyze manufacturing data statistically

---

5. Course Modules

Module 1: Advanced Arithmetic & Algebra (6 hours)

• Complex fractions, exponents, roots

• Equations, linear systems

• Workshop applications

Module 2: Precision Measurement and Tolerancing (8 hours)

• Advanced fits and tolerances

• Limit, fit & tolerance systems

• Introduction to GD&T (Geometric Dimensioning and Tolerancing)

Module 3: Advanced Trigonometry and Geometry (8 hours)

• Compound angles, oblique triangle solutions

• Coordinate geometry in CNC and CAD applications

Module 4: CNC Math and Toolpath Calculation (8 hours)

• Feed rate, spindle speed, cutting time

• Tool radius compensation

• Coordinates and offsets in G-code

Module 5: Gear, Thread, and Helix Calculations (6 hours)

• Gear ratios, pitch circle diameter

• Thread dimensions and pitch

• Helix angles in screw and worm gears

Module 6: Electrical Load & Power Calculations (6 hours)

• Load estimation for workshop equipment

• Power factor, efficiency

• Wiring and circuit calculations

Module 7: Statistical Process Control (SPC) and Quality Math (6 hours)

• Mean, median, standard deviation

• Control charts, process capability

• Interpretation of workshop data

Module 8: Technical Case Studies & Final Assessment (6 hours)

• Industry-based problems

• Final test with calculations and interpretations

---

6. Assessment

• Exercises and worksheets per module

• Midterm quiz

• Final project and advanced-level exam

---

7. Certification

Participants who successfully complete the course will receive an “Advanced Workshop Calculation Certificate” from the Engineering Office for Technology and Software Services Academy.

---