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๐Ÿ› ๏ธ CNC Programming and Machining

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About Course

๐Ÿ› ๏ธ CNC Programming and Machining

Course Code: 2048-MECH


๐Ÿ“˜ Introduction

This hands-on course covers the fundamentals of CNC machining and programming, providing participants with the skills to operate CNC machines efficiently and accurately. It is ideal for engineers, technicians, and students seeking practical knowledge in automated manufacturing.


๐Ÿ“„ Course Description

Participants will learn the principles of CNC systems, G-Code and M-Code programming, and how to set up, operate, and maintain CNC milling and turning machines. The course includes CAD/CAM integration and real-world machining projects.


๐ŸŽฏ Course Objectives

By the end of this course, participants will be able to:

  • Understand the working principles of CNC machines (milling, turning)

  • Write and interpret G-Code and M-Code programs

  • Set up CNC machines and select appropriate tools

  • Use CAD/CAM software to design and generate tool paths

  • Perform machining operations and evaluate part quality


๐Ÿ“… Course Duration

  • Duration: 4 Weeks

  • Sessions: 12 (3 sessions/week)

  • Each Session: 2 hours

  • Total Hours: 24 Hours


๐Ÿ“š Course Content Overview

Week 1: Introduction to CNC & G-Code Programming

  • CNC machine types and components

  • Basic structure of G-Code programs

  • Manual programming examples and simulation

Week 2: M-Code & Machine Setup

  • Machine control using M-Codes (coolant, tool change, spindle control)

  • Coordinate systems and tool offsets

  • Workholding and machine safety

Week 3: CAD/CAM Integration

  • Part design using CAD tools (Fusion 360, SolidWorks CAM)

  • Generating CNC tool paths

  • Post-processing and exporting G-code

Week 4: CNC Machine Operation and Maintenance

  • Running CNC programs on milling and turning machines

  • Monitoring machining operations and adjusting parameters

  • Preventive maintenance and troubleshooting


๐Ÿงช Hands-on Projects

  • Project 1: Write a G-Code program to machine a simple part

  • Project 2: Design and manufacture a complex mechanical component using CAD/CAM and CNC


๐Ÿง‘โ€๐Ÿซ Target Audience

  • Manufacturing and Production Engineers

  • CNC Operators and Technicians

  • Mechanical Engineering Students

  • Vocational Trainees in Machining Fields


๐Ÿงฐ Tools & Software

  • CNC Milling and Lathe Machines

  • Fusion 360 / SolidWorks CAM

  • G-Code Simulators (NC Viewer, Mach3)


๐Ÿ’ก Learning Outcomes

Participants will gain:

  • In-depth understanding of CNC programming and operations

  • Practical experience in manufacturing precision parts

  • Proficiency in CAD/CAM workflows

  • Skills to troubleshoot CNC issues and perform routine maintenance


๐Ÿ… Certification

A Certificate of Completion will be awarded upon successful participation in all sessions and completion of hands-on projects.

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What Will You Learn?

  • ๐ŸŽฏ What You Will Learn:
  • ๐Ÿ”ฉ Introduction to CNC Machining
  • Basics of Computer Numerical Control (CNC)
  • CNC machine components: spindle, bed, axes, controller
  • Difference between CNC milling, turning, and routing
  • Manual vs CNC machining
  • Industrial applications and machine classifications
  • ๐Ÿ”  G-code Programming
  • Understanding G-code and M-code syntax
  • Basic commands (G00, G01, G02, G03, M03, M05, etc.)
  • Tool changes, offsets, and coordinate systems (G54-G59)
  • Programming cycles (drilling, tapping, contouring)
  • CNC lathe vs CNC mill programming
  • Subroutines, loops, and canned cycles
  • ๐Ÿงฐ CAD/CAM Integration
  • From CAD model to toolpath: Fusion 360, SolidCAM, Mastercam
  • Toolpath strategies: roughing, finishing, facing, pocketing
  • Simulation and verification of toolpaths
  • Post-processing for CNC machines
  • โš™๏ธ CNC Machine Operation
  • Workholding and machine setup
  • Tool setup, zeroing, and calibration
  • Machine safety and maintenance
  • Material selection and cutting speed/feed calculations
  • Surface finishes and tolerances
  • ๐Ÿง  Advanced Machining Techniques
  • 3D machining and surface milling
  • High-speed machining (HSM)
  • 4-axis and 5-axis programming basics
  • Automation with CNC (tool changers, probing systems)
  • Troubleshooting and error handling
  • ๐Ÿ“‚ Capstone Project
  • Design, program, simulate, and machine a part
  • Documentation including CAD drawing, toolpath strategy, and G-code

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