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🧩 ANSYS Workbench – Simulation for Mechanical Engineers

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About Course

🧩 ANSYS Workbench – Simulation for Mechanical Engineers

ANSYS Workbench: Dynamic and Structural Stress Analysis

Course Code: 2053-MECH

Engineering Office for Technology and Software Services Academy


πŸ“˜ Course Overview

This course introduces participants to ANSYS Workbench, focusing on dynamic and structural stress analysis. It enables learners to build real-world simulation models, interpret results, and optimize mechanical designs using advanced CAE tools.


🎯 Target Audience

  • Mechanical Engineers

  • Structural Analysts

  • Engineering Students

  • Professionals interested in Finite Element Analysis (FEA)


πŸ•’ Course Duration

  • 4 Weeks (12 sessions, 3 sessions/week)

  • 2 hours per session

  • Total: 24 Hours


βœ… Course Objectives

  • Understand the core principles of stress and dynamic analysis using ANSYS Workbench

  • Set up and perform structural simulations for various loading conditions

  • Analyze results to assess performance and failure risks

  • Explore advanced simulation tools for multi-physics problems


πŸ“š Course Modules

Unit 1: Introduction to ANSYS Workbench (Week 1)

  • Overview of ANSYS Workbench interface and analysis systems

  • Importing CAD models (e.g. from SolidWorks, Fusion 360)

  • Defining material properties and model configurations

  • Applying boundary conditions and loading scenarios

Unit 2: Structural Analysis (Week 2)

  • Static structural simulations: stress, strain, and deformation

  • Understanding elasticity, yield strength, and fatigue

  • Meshing strategies and result accuracy

  • Generating simulation reports and visual results

Unit 3: Dynamic Analysis (Week 3)

  • Linear vs. nonlinear dynamic analysis

  • Modal analysis for natural frequency and vibration modes

  • Transient and harmonic response analysis

  • Simulating cyclic and time-varying loads

Unit 4: Advanced Techniques & Multiphysics (Week 4)

  • Thermal stress analysis and temperature effects

  • Basics of Computational Fluid Dynamics (CFD) in ANSYS

  • Advanced meshing techniques for complex geometries

  • Design optimization and result comparison


πŸ§ͺ Practical Projects

  • Structural analysis of a mechanical bracket under static load

  • Dynamic simulation of a rotating shaft or lever arm

  • Modal vibration analysis for a mechanical assembly

  • Thermal analysis of a component with heat dissipation


🧰 Required Tools & Software

  • High-performance computer with strong CPU/GPU

  • Latest version of ANSYS Workbench

  • CAD software for geometry modeling (optional but recommended)


πŸŽ“ Certification & Learning Outcomes

Certificate of Completion will be awarded.
By the end of this course, learners will:

  • Set up and run professional FEA simulations in ANSYS

  • Analyze mechanical systems under static and dynamic conditions

  • Build comprehensive simulation reports with visualizations

  • Improve design reliability through simulated performance analysis

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What Will You Learn?

  • 🎯 What You Will Learn:
  • βš™οΈ Module 1: Introduction to ANSYS Workbench
  • Overview of ANSYS Workbench interface and workflow
  • Understanding project schematics and analysis systems
  • Linking CAD with ANSYS (SolidWorks, Fusion 360, etc.)
  • Overview of DesignModeler and SpaceClaim for geometry preparation
  • 🧱 Module 2: Static Structural Analysis
  • Importing and cleaning geometry
  • Assigning material properties
  • Applying boundary conditions and loads
  • Meshing techniques: relevance, sizing, and refinement
  • Solving and interpreting results: stress, strain, deformation, factor of safety
  • 🌑️ Module 3: Thermal Analysis
  • Steady-state vs transient thermal simulations
  • Defining thermal conductivity, convection, radiation
  • Applying temperature and heat flux loads
  • Coupled thermal-structural analysis
  • πŸŒ€ Module 4: Modal and Dynamic Analysis
  • Natural frequencies and mode shapes
  • Modal analysis of beams, plates, and assemblies
  • Harmonic and transient vibration response
  • Damping and response spectra
  • πŸ§ͺ Module 5: Advanced Meshing and Optimization
  • Meshing best practices for accuracy and convergence
  • Contact definitions: bonded, frictional, separation
  • Submodeling and adaptive mesh refinement
  • Design of Experiments (DOE) and response surface optimization
  • Parametric study and shape optimization
  • πŸš€ Module 6: Nonlinear & Buckling Analysis
  • Large deformations and nonlinear material models
  • Plasticity, creep, and hyperelasticity
  • Structural buckling under compressive loads
  • Stabilization and convergence control
  • πŸ“˜ Module 7: Post-Processing and Report Generation
  • Result visualization: contours, animations, probes
  • Stress path and result extraction
  • Generating plots, graphs, and technical reports
  • Exporting results for presentation or documentation
  • πŸ“‚ Final Capstone Project
  • Complete a full analysis (static, thermal, or modal) of a mechanical part or assembly
  • Include CAD import, meshing, simulation, and result validation
  • Submit a comprehensive technical report and simulation files

Course Content

🧩 ANSYS Workbench – Simulation for Mechanical Engineers

  • Unit 1: Introduction to ANSYS Workbench (Week 1)
  • Unit 2: Structural Analysis (Week 2)
  • Unit 3: Dynamic Analysis (Week 3)
  • Unit 4: Advanced Techniques & Multiphysics (Week 4)

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