⚙️ Metalworking & Machining

⚙️ Metalworking & Machining Course

Code: 28004W-TECH

🧭 Introduction

This course introduces participants to the world of metalworking and machining, focusing on both manual and automated techniques. It is designed for aspiring technicians and workshop operators who aim to master the fundamental and advanced operations involved in shaping and forming metals using various tools and machinery.

📄 Description

This course is designed to train technicians in the fundamentals and advanced techniques of metal processing and machining using both manual tools and automated machines. It covers essential industrial processes such as cutting, bending, drilling, hot forming, and precision machining with CNC machines, alongside training in measurement and quality control.

🎯 Objectives

• Understand the scientific principles and industrial applications of metal machining.

• Acquire hands-on skills in operating various manual and automated tools.

• Develop proficiency in core mechanical processes like cutting, drilling, and bending.

• Learn thermal metal forming techniques.

• Operate CNC machines for high-precision tasks.

• Adhere to safety and quality assurance standards.

✅ Learning Outcomes

By the end of this course, participants will be able to:

• Identify and apply different types of metal machining processes.

• Perform cutting, bending, and drilling operations with accuracy.

• Safely use lathes, milling machines, and other workshop tools.

• Set up and operate CNC machines for precision tasks.

• Measure and inspect metal components to meet required tolerances.

• Implement safety protocols in both manual and automated machining environments.

🧩 Modules Details

🧱 Module 1: Introduction to Metal Machining

• Definition and industrial uses of metal machining.

• Differences between manual and automated machining.

• Types and properties of common metals used in industry.

🛠️ Module 2: Tools and Machines

• Overview of lathes, milling machines, and basic workshop equipment.

• Use of hand tools such as saws, files, and manual drills.

• Routine maintenance and care of machining equipment.

✂️ Module 3: Basic Machining Operations

• Performing cutting operations manually and with machines.

• Bending metal sheets and bars using presses.

• Precision drilling techniques and safety precautions.

🔥 Module 4: Hot Metal Forming

• Principles of forging and when to use it.

• Drawing and extrusion methods.

• Handling heated metals and thermal expansion issues.

🖥️ Module 5: CNC Precision Machining

• Introduction to CNC technology and programming basics.

• Operating CNC lathes and milling machines.

• Reading engineering drawings and following machining instructions.

📏 Module 6: Measurement and Quality Control

• Using calipers, micrometers, and other precision measuring tools.

• Dimensional inspection and product tolerance checks.

• Interpreting technical drawings for inspection purposes.

⏳ Time Frame (Suggested Schedule)

Total Duration: 5 weeks (2 sessions/week, 2 hours/session)
Total Hours: 20 hours